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Manifold Flow

Author: Santosh Kini


Table of Contents

1. Problem Description
2. Summary of Input Data
   2.1 CAD Geometry
   2.2 Physics
   2.3 Properties
   2.4 Boundary Conditions
   2.5 Initial Conditions
   2.6 Solution Control
   2.7 Mesh
3. Summary of Output Data
   3.1 Mass Flow Summary
   3.2 Residual Summary
4. Results

1. Problem Description

Flow through the Intake Manifold of an Automobile is being simulated. Air enters through the "Inlet" and exits the system through four "Outlets". A small fraction of the Exhaust Gas is Recirculated (EGR) into the sytem through the "EGR Inlet". The objective is to analyze flow patterns and EGR mixture concentrations within the Manifold.

2. Summary of Input Data

2.1 CAD Geometry

The geometry consists of 1 part and 41 faces. The scale of the geometry is in millimeters (mm). None of the parts in the model was suppressed.

2.2 Physics

Common Data
Time Dependence Steady
Gravity No

Flow Module
Reference Pressure 100000 Pa
Turbulence Yes
Turbulence Model K Epsilon
Turbulent Prandtl No. 0.7
Turbulent Schmidt No. 0.7
Mixing Yes
Media Gas Phase
Solve For Mixture Mass Fractions

2.3 Properties

Air ( Gas )
Physical
Density Constant
Rho 1.147 kg/m³
Fluid
Viscosity Constant(Dynamic)
Mu 2e-005 kg/m-s
Thermal
Specific Heat Constant
Cp 1007 J/kg-K
Thermal Conductivity Constant
K 0.0263 W/m-K
GasChemical
Mass Diffusivity Schmidt Number
SCH 0.7

2.4 Boundary Conditions

Number of Walls: 1
Number of Rotating Walls: 0
Number of Symmetries: 0
Number of Inlets: 2
Number of Outlets: 1
Number of Fluid-Fluid Interfaces: 0
Number of Fluid-Solid Interfaces: 0
Number of Solid-Solid Interfaces: 0

Wall ( Wall )
Flow
X-Direction Velocity 0 m/s
Y-Direction Velocity 0 m/s
Z-Direction Velocity 0 m/s
Turbulence
Roughness Height 0 m
Mixing
Mixing Type Zero Flux
Heat
Heat Type Adiabatic
Wall Heat Source No Heat Source

Inlet ( Inlet )
Flow
Pressure 0 Pa
Temperature 300 K
Flow Type Fix Vel.(Normal)
Normal Velocity 0.4 m/s
Turbulence
Turbulence BC Values Fixed Value
Kinetic Energy Turbulence Intensity
Turbulence Intensity 0.05
Dissipation Rate Hydraulic Diameter
Hydraulic Diameter 0.08 m
Mixing
Set Equivalence Ratio No

EGR Inlet ( Inlet )
Flow
Pressure 0 Pa
Temperature 350 K
Flow Type Fix Vel.(Normal)
Normal Velocity 0.04 m/s
Turbulence
Turbulence BC Values Fixed Value
Kinetic Energy Turbulence Intensity
Turbulence Intensity 0.05
Dissipation Rate Hydraulic Diameter
Hydraulic Diameter 0.015 m
Mixing
Set Equivalence Ratio No

Outlet ( Outlet )
Flow
Pressure 0 Pa
Temperature 300 K
Flow subtype Fixed Pressure
Turbulence
Backflow Kinetic Energy Turbulence Intensity
Turbulence Intensity 0.05
Backflow Dissipation Rate Hydraulic Diameter
Hydraulic Diameter 0.04 m
Mixing
Set Equivalence Ratio No

2.5 Initial Conditions

Initial_1
Flow
X-Direction Velocity 0 m/s
Y-Direction Velocity 0 m/s
Z-Direction Velocity 0 m/s
Pressure 0 Pa
Turbulence
Kinetic Energy Turbulence Intensity
Turbulence Intensity 0.05
Dissipation Rate Hydraulic Diameter
Hydraulic Diameter 0.08 m
Mixing
Heat
Temperature 300 K

Association of Initial Conditions
Initial Condition Associated Solid
Initial_1 Part_1

2.6 Solution Control

Iterations and Accuracy
Convergence
Max. Iterations 1000
Converge to accuracy Medium

Inertial Relaxation
Velocities 0.2
P Correction 0.2
Turbulence 0.2
Mixtures 0.05
Enthalpy 0.05

Linear Relaxation
Pressure 0.5
Density 1
Viscosity 1
Temperature 0.8

2.7 Mesh

Mesh Statistics
Cell Nodes 55051
Cell Faces 383324
Number of Cells 267777
Cell Edges 170597
Tets 104237
Pyramids 23
Prisms 66337

Mesh Quality
Faces under 2 degrees 0
Faces under 5 degrees 0
Worst Angle 5.42406
Negative Volumes 0
Smallest Volume 0.0315017
Total Volume 3.05309e+006

3. Summary of Output Data

3.1 Mass Flow Summary

Boundary-by-Boundary Mass Flow Summary (kg/sec)

Inflow Outflow Sum
Face_1 (Outlet) 0 -0.000587273 -0.000587273
Face_2 (Outlet) 0 -0.000556789 -0.000556789
Face_3 (Outlet) 0 -0.000513161 -0.000513161
Face_4 (Outlet) 0 -0.000598625 -0.000598625
Face_34 (Inlet) 0.00224799 0 0.00224799
Face_41 (Inlet) 7.85619e-006 0 7.85619e-006
Total volume source 0
Total Mass Flow 0.00225585 -0.00225585 -1.47733e-009

3.2 Residual Summary

manifold_egr1_resplot.png

4. Results

fluid_domain.bmp

Intake Manifold fluid domain

streamlines.bmp

Streamlines through the Manifold

mix_egr.bmp

EGR Mixture Concentration